>20% Energy Savings in Guangxi Shenglong Coking Plant Pump Retrofit | Kaiquan Customized Industrial Pump

In heavy metallurgical facilities, continuous circulating water cooling is critical. However, aging pumps and pipeline hydraulic mismatches often lead to massive energy waste and high maintenance costs. When Guangxi Shenglong Metallurgical Co., Ltd. experienced high power bills and excessive vibration in its coking plant cooling system, Kaiquan delivered a tailored, high-efficiency industrial pump retrofit solution.

The Challenge & Solution

Legacy Equipment: Outdated pump designs failed to meet modern efficiency standards.

System Mismatch: Mismatch between pump operating points and pipe hydraulics caused energy loss and severe noise.

To overcome these operational bottlenecks, Kaiquan applied advanced fluid mechanics to design a site-specific pump system:

3D Flow Dynamics: Customized hydraulic models based on advanced 3D flow theory 

Wide-Efficiency Pumps: Engineered custom energy-saving pumps precisely matched to actual pipeline resistance.

Proven Impact & Performance Highlights

Following the equipment installation and system optimization, the plant achieved significant performance improvements:

>20.0% Electricity Savings: Drastically lowered operating power consumption.

Noise & Vibration Cut: Extended mechanical lifespan of seals and bearings.

Reliable 24/7 Cooling: Guaranteed continuous cooling for the coking production line.

By combining advanced fluid mechanics with custom manufacturing, Kaiquan continues to empower global metallurgical and chemical industries to lower carbon footprints and optimize total cost of ownership (TCO).